Precision sputtering technology

Polaris GEN II Research RF Sputtering Packages

Polaris™ RF sputtering packages are intended for users seeking the least cost possible while preserving maximum performance and flexibility. These packages pair 2 inch or 3 inch Polaris™ GEN II sputtering sources with 300 or 600 watt 13.56 MHz RF power generation, separate matching networks, and the electrical, water, gas, vacuum, and feedthrough hardware required for installation. Automatic and manual impedance matching networks are available, along with optional RS-232 interface capability and common exciter support when multiple sources will be run simultaneously with RF power. Common, typical packages are listed and can be found by clicking here.

Research RF sputtering package
Core benefits

Low cost packages with full capability and broad material compatibility


300 or 600 watt low cost packages for users with limited budgets desiring full capability.


13.56 MHz RF power generation allows all materials to be sputtered.


Automatic and manual impedance matching networks are available.


19 inch half rack mount power generator with separate matching network.


Compatible with 2 inch and 3 inch sputtering sources.


Complete package includes all cables, vacuum hardware, and RF feedthrough.


Optional RS-232 interface and common exciter support are available.


RF power blocking and DC pass filtering can be added when DC and RF power are both used.

Package overview

Everything required for installation and precise RF control

Polaris RF sputtering package overview

An RF power blocking/DC MC 402 01/12, Revision A power pass filter will be required if two or more sources are two be run by DC and RF power to protect the DC power supply from damage. Everything required to install the Polaris™ internally mounted sputtering source into the users system and connect it with the power generation system is supplied. Included is one of a series of standard feedthrough or flange mounted assemblies, all necessary electrical, water, gas and vacuum hardware and a 3' long shielded cable between the feedthrough assembly and the power supply/matching network. A comprehensive documentation package is provided. Other feedthrough arrangements and cable lengths are possible - please consult the factory.

Power and matching architecture

A 300 or 600 watt 13.56 MHz power generator packaged in a 19" 1/2 rack configuration and a separate impedance matching network are provided. This allows the matching network to be located as close to the sputtering source as possible. This is highly desirable and minimizes many problems like high reflected power, power cable overheating and burn-throughs and other unsafe conditions. Short cables are good. The impedance matching network provides the user with a broad tuning range. The impedance matching network is configured to enable it to match a wide range of impedances. The RF generator allows precise control from the front panel or via a rear panel analog or optional RS-232 interface. Power and tuning (capacitor) adjustment are accomplished either through knobs on the manual tuning network (forward and reflected power are read on the power generator front panel) or adjusted and read on the automatic matching network controller front panel or on the users sytem controls through the analog or optional RS-232 interface.

A Set-point potentiometer allows the operator to set and vary Forward/Incident RF Power. Digital meters display Forward and Reflected/Reflectant Power developed on the source. The external control interface on the back of the unit allows the power generator to be controlled by the user's programmable controller or computer. LED indicators provide visual indications of the status of safety and functional interlocks. The power generation system incorporates high efficiency switch mode power supplies and solid-state technology. They are very robust and can accept 30% reflected power before they operate in fold-back mode.

Specifications

Electrical, control, and mechanical performance

Sputtering Source
Polaris™ GEN II Sputtering Source or Assembly
Target Size
2" or 3" Diameter
Feedthroughs & Mounting Flanges
Refer to Polaris™ Interface Control Drawings
Power Supply
Polaris_Gen_-_Power_Supply
AC Mains Input
110-240 VAC, Single Phase, 50/60 Hz, 5.5A (550 watts) maximum
AC Mains Input Connector
IEC-320C-14 EMI filtered
RF Output Power
0-300 watts or 0-600 watts into a 50 ohm load
Output Frequency
13.56 MHz ± .005%
Output Impedance
>50 Ω resistive
Reflected Power Limit
30 watts maximum
Output Connector
Female N to Matching Network (8 foot long RG-213 cable supplied)
Output Power Stability
± .5% of set point
Remote Analog Control Signal
0-5 VDC
Analog Interface Connector
15 pin female D type EMI/RFI filtered
RS-232 Serial Control Connector (Optional) Connector
9 pin D type
Common Exciter (Optional)
Allows multiple generators to be run simultaneously
Common Exciter Input/Output Connector
BNC
Cooling
Forced air via a 145 cfm fan
Operating Environment
Maximum 90% relative humidity. 15-40° C (59-104° F) ambient temperature
Size – Rack Mount Power Supply
< 300 watts
9.5" wide (with supplied rack mounting ears) x 5.5” high 1/2 Rack Mount Panel x 16” Deep (14.0 cm x 19.1 cm x 39.4 cm)

600 watts
8” wide (9.5" wide with supplied rack mounting ears) x 7.0” high 1/2 Rack Mount Panel x 19” Deep (20.3 cm x 17.8 cm x 48.8 cm)
Weight
<300 watts: Nominal 14 pounds (6.4 kg)
600 watts: Nominal 22 pounds (10 kg)
Automatic Impedance Matching Network
Polaris_Gen_-_Automatic_Impedance_Matching_Networks
Power Rating
500 or 700 watts
RF Output Connector
Female HN Coaxial Cable Connector
RF Input Connector
Female N Connector from Power Supply (8' long RG-213 cable supplied)
Network Controller Connector
&15 pin female D type EMI/RFI filtered
Circuit Topology
>“L” network configuration using an air variable load capacitor and vacuum capacitor
Output Impedance
Wide range. Will match sputtering source over entire normal pressure range of operation.
Output Cable Supplied
36” long RG-393 cable with Male HN Coaxial Connectors both ends supplied as standard. Cables longer than 72" should not be used to minimize reflected power and cable heating.
Size
8.75" wide x 5.00" high x 15.00" deep (22.23 cm x 12.7 cm x 38.1 cm)
Weight
Nominal 10 pounds (4.5 kg)
Automatic Impedance Matching Network Controller-Power Supply
Polaris_Gen_-_Automatic_Impedance_Matching_Networks_power_supply
AC Mains Input
100-240 VAC, Single Phase, 50/60 Hz, 2A maximum
AC Mains Input Connector
IEC-320C-14 EMI filtered
Size
9.50" wide (with supplied rack mounting ears) x 1.75" high x 9.75" deep (4.45 cm x 21.59 cm x 24.77 cm)
Matching Network Connector
15 pin female D type EMI/RFI filtered (10' signal control cable with male connectors on both ends suupplied)
Load and Tune Control
Manual or automatic via the front panel or remote control
Remote Analog Control Connector
25 pin D type EMI/RFI filtered
Weight
Nominal 2 pounds (.91 kg)
Manual Impedance Matching Network
Polaris_Gen_-Manual_Impedance_Matching_Networks
Power Rating
500 watts
RF Output Connector
Female HN Coaxial Cable Connector
RF Input Connector
Female N Connector from Power Supply (8' long RG-213 cable supplied)
Circuit Topology
“L” network configuration using an air variable load capacitor and vacuum capacitor
Output Impedance
Wide range. Will match sputtering source over entire normal pressure range of operation.
Output Cable Supplied
36” long RG-393 cable with Male HN Coaxial Connectors both ends supplied as standard. Cables longer than 72" should not be used to minimize reflected power and cable heating.
Size
8.00" wide x 5.50" high x 11.75" deep (20.32 cm x 13.97 cm x 29.85 cm)
Weight
“Nominal 5 pounds (2.3 kg)
Performance view

Typical Polaris™ Sputtering Source Configurations


Fixed position, adjustable position, tilt, shutters and flange mounted assemblies are among the various configuration possibilities